Monitor the status of exhaust fans
Condition Monitoring Toolkit - CMTK
After coating, the copper and aluminum foils go through the drying process. The condition of the fan is critical here, as thermal processes require a long preheating time for a restart. A shutdown is also expensive and reduces the OEE. Our Condition Monitoring Toolkit (CMTK), consisting of the base unit with integrated software and interfaces for up to four IO-Link sensors as well as connection options for IO-Link masters or hubs, not only checks the condition of the fan for vibrations or temperature, for example, but also indirectly checks the correct condition of the service doors.
Features
- Standardized retrofit solution for machine and process monitoring
- High flexibility thanks to the connection of up to four IO-Link sensors of your choice
- Plug-and-play commissioning of the system and visualization of the data
- Output of warning messages when adjustable limit values are exceeded
- Self-sufficient system with data storage, independent of the cloud and machine control system
- Remote monitoring from any location thanks to network integration
Recommended products for reliable condition monitoring
Sensors and software for condition monitoring of machines and systems
Vibration analysis and contact temperature monitoring
Relative humidity and ambient pressure monitoring
Vibration analysis in the time and frequency range
Sensors and software for condition monitoring of machines and systems
- Working memory
- 2 GB RAM
- Connection slots
-
2x LAN: RJ45-Female, 8-pin
4x IO-Link: M8x1-Female, 4-pin, A-coded
PWR: Phoenix MC1.5/3-STF-3.81
USB: USB 2.0 Standard-A - Dimension
- 101 x 126 x 50 mm
- Data storage
- 8 GB EMMC
- Processor
- 1.8 GHz / 400MHz
Vibration analysis and contact temperature monitoring
- Function
-
Vibration analysis in time domain
Contact temperature monitoring - Vibration, frequency range
-
2…1800 Hz (±10 %)
2…2500 Hz (±3 dB) - Vibration, number of measuring axes
- 3
- Vibration, measuring range
- -16…16 g
- Contact temperature, measuring range
- -25…+70 °C
- Rated operating voltage Ue DC
- 24 V
- Interface
- IO-Link 1.1
- Connection
- Cable with connector, M12x1-Male, 3-pin, 1.5 m, PUR
- Housing material
- 1.4404 stainless steel
- IP rating
- IP67, IP68, IP69K
- Ambient temperature
- -25...70 °C
Relative humidity and ambient pressure monitoring
- Function
-
Vibration analysis in time domain
Contact temperature monitoring
Relative Humidity
Ambient Pressure - Vibration, frequency range
-
2…1800 Hz (±10 %)
2…2500 Hz (±3 dB) - Vibration, number of measuring axes
- 3
- Vibration, measuring range
- -16…16 g
- Contact temperature, measuring range
- -25…+70 °C
- Relative humidity, measuring range
- 5...95 %RH
- Ambient pressure, measuring range
- 300…1100 hPa
- Rated operating voltage Ue DC
- 24 V
- Interface
- IO-Link 1.1
- Connection
- Cable with connector, M12x1-Male, 3-pin, 1.5 m, PUR
- Housing material
- 1.4404 stainless steel, Membrane: ePTFE with nylon fleece
- IP rating
- IP67
- Ambient temperature
- -25...70 °C
Vibration analysis in the time and frequency range
- Function
-
Vibration analysis in time domain
Vibration analysis in frequency range
Rotational speed input
Contact temperature monitoring - Vibration, frequency range
-
2...4500 Hz (±10 %)
2...6000 Hz (±3 dB) - Vibration, number of measuring axes
- 3
- Vibration, measuring range
- -16…16 g
- Contact temperature, measuring range
- -40…+80 °C
- Rated operating voltage Ue DC
- 24 V
- Interface
- IO-Link 1.1.3
- Connection
- Cable with connector, M12x1-Male, 4-pin, 1.5 m, PUR
- Housing material
- Stainless steel 1.4404 (316L)
- IP rating
- IP67, IP68, IP69K
- Ambient temperature
- -40...80 °C
- Secondary features
-
Identification
Device Discovery
Switching Counter
Logic Blocks
Operating Hours Counter
Boot Cycle Counter
Voltage and Current Monitoring
Pin Assignment - Secondary features for condition monitoring
- Internal temperature monitoring
Further application examples in the field of coating and drying
Discover more topics
Downloads
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