Monitor mixer status
Condition monitoring sensors
Condition monitoring sensors from Balluff provide you with status data from your mixer or any other battery production system so that you are informed of potential problems at an early stage. Physical variables such as vibration or temperature are detected directly on the motor and forwarded to a higher-level system via IO-Link. An alert is triggered if individually defined limit values are reached. The sensors also monitor their own status. All of this helps you to avoid unplanned, cost-intensive downtimes and manual inspections.
Features
- Suitable for confined spaces thanks to compact design
- Convenient parameterization via IO-Link
- Multiple measured variables in one device: Vibration, temperature, humidity, ambient pressure
- Integrated evaluation electronics with configurable data pre-processing
- Flexible process data design
Recommended products for intelligent condition monitoring on mixers and battery production systems
Vibration analysis, contact temperature monitoring

- Function
-
Vibration analysis in time domain
Contact temperature monitoring - Vibration, frequency range
-
2…1800 Hz (±10 %)
2…2500 Hz (±3 dB) - Vibration, number of measuring axes
- 3
- Vibration, measuring range
- -16…16 g
- Contact temperature, measuring range
- -25…+70 °C
- Rated operating voltage Ue DC
- 24 V
- Interface
- IO-Link 1.1
- Connection
- Cable with connector, M12x1-Male, 3-pin, 1.5 m, PUR
- Housing material
- 1.4404 stainless steel
- IP rating
- IP67, IP68, IP69K
- Ambient temperature
- -25...70 °C
Monitoring of relative humidity and ambient pressure

- Function
-
Vibration analysis in time domain
Contact temperature monitoring
Relative Humidity
Ambient Pressure - Vibration, frequency range
-
2…1800 Hz (±10 %)
2…2500 Hz (±3 dB) - Vibration, number of measuring axes
- 3
- Vibration, measuring range
- -16…16 g
- Contact temperature, measuring range
- -25…+70 °C
- Relative humidity, measuring range
- 5...95 %RH
- Ambient pressure, measuring range
- 300…1100 hPa
- Rated operating voltage Ue DC
- 24 V
- Interface
- IO-Link 1.1
- Connection
- Cable with connector, M12x1-Male, 3-pin, 1.5 m, PUR
- Housing material
- 1.4404 stainless steel, Membrane: ePTFE with nylon fleece
- IP rating
- IP67
- Ambient temperature
- -25...70 °C
Vibration analysis in the time and frequency range

- Function
-
Vibration analysis in time domain
Vibration analysis in frequency range
Rotational speed input
Contact temperature monitoring - Vibration, frequency range
-
2...4500 Hz (±10 %)
2...6000 Hz (±3 dB) - Vibration, number of measuring axes
- 3
- Vibration, measuring range
- -16…16 g
- Contact temperature, measuring range
- -40…+80 °C
- Rated operating voltage Ue DC
- 24 V
- Interface
- IO-Link 1.1.3
- Connection
- Cable with connector, M12x1-Male, 4-pin, 1.5 m, PUR
- Housing material
- Stainless steel 1.4404 (316L)
- IP rating
- IP67, IP68, IP69K
- Ambient temperature
- -40...80 °C
- Secondary features
-
Identification
Device Discovery
Switching Counter
Logic Blocks
Operating Hours Counter
Boot Cycle Counter
Voltage and Current Monitoring
Pin Assignment - Secondary features for condition monitoring
- Internal temperature monitoring
Sensors & software for condition monitoring of machines and systems

- Working memory
- 2 GB RAM
- Dimension
- 101 x 126 x 50 mm
- Data storage
- 8 GB EMMC
- Processor
- 1.8 GHz / 400MHz
- Connection slots
-
2x LAN: RJ45-Female, 8-pin
4x IO-Link: M8x1-Female, 4-pin, A-coded
PWR: Phoenix MC1.5/3-STF-3.81
USB: USB 2.0 Standard-A
Further application examples in the field of slurry mixing
Discover other topics
Downloads
-
Industry brochure battery industry