Record growth of the Balluff Group
Growing pressure to automate in many sectors
Consistent customer orientation
"The customer stands in the center of our strategic orientation. The industry divisions ensure that the demands of the respective sectors on new products and solutions are translated into a relevant customer portfolio. This means our development becomes more targeted, faster and better with respect to the industries," emphasizes Unger. "We now implement the reorientation from a position of strength, so that it forms the basis for consistently growing the Balluff company, bringing it to the next level, and preparing it for the future."
Transferring automation experience to the IIoT
What this future will look like is outlined by Managing Director Florian Hermle. Balluff has been deeply involved with automation for more than 50 years, has carried this experience over to the transformation to the IIoT, and today offers all the needed solutions from data generation to its transport to processing. Balluff is extremely strong in the areas of hardware, connectivity and the visualization of data. The data create transparency and make visible what, when and why something happens in automation. According to Hermle, Balluff is placing increased emphasis on software to better provide holistic automation solutions from a single source. "This is why in 2017 we integrated the Stuttgart based software company iss innovative software services and the machine vision pioneer Matrix Vision into the Group. This know-how helps us to make use of our great growth opportunities better and faster and to expand our portfolio of both hardware and software," Hermle notes with conviction.
The goal is to combine technology, software and external partners in an open ecosystem, further increasing the competitive abilities of customers and supporting them from integration to analysis of the data to diagnostics. The external partners could be Big Data specialists, vendors, producers or component manufacturers. This would result in solutions that accompany the entire value creation process from inventory management and purchasing to asset management to smart manufacturing and more efficient processes.
The solutions can be applied on an individual machine as part of a machine inventory or even between companies. "Here the customer is always the master of the situation and – even more importantly – master of his data," emphasizes Hermle.
Intelligent Production von den Fildern
One application example is the use of casting molds in the automobile industry. There the vendors borrow valuable casting molds from the manufacturers in order to produce the desired parts. "With our solution concepts manufacturers can download the service data for the respective mold at the vendor from an industry cloud and monitor maintenance intervals, the number of parts produced or the average temperature. This is an approach we use to support our customers step by step in digitalizing their production and using the resulting transparency to increase the efficiency and productivity of their manufacturing," explains Hermle.
Balluff has used the past twelve months to work further on software solutions. Hermle used a live demo to show the current status of development. All the relevant data are clearly represented in a dashboard by means of which the users can control different plants or directly open individual assets and tools. The current service data come in real time from the field level, the sensors and the entire plant and are accessible from a cloud or even between companies. The information can be exported via an app, on a desktop PC or industrial portable readers. The selection of communication channels also gives customers a variety of options. "The concept makes it possible to generate, transport and process data and now, thanks to cloud-based software, interpret them directly," says Hermle. "This puts us on a direct path to intelligent manufacturing and justifies our claim to being a pacemaker of digitalization."
Founded in 1921 in Neuhausen a.d.F., Balluff employs 3,600 people worldwide and represents innovative technology, quality and cross-industry experience in industrial automation. As a leading automation specialist, the family-owned company in its fourth generation offers a comprehensive portfolio of innovative sensor, identification and network technologies and software for integrated system solutions.
In 2017, Balluff Group reported revenues of around EUR 459 million. In addition to the main headquarters in Neuhausen a. d. F., Balluff has sales, production and development locations around the world and can boast 37 wholly owned subsidiaries and other representatives in 68 countries. This guarantees customers rapid worldwide availability of products and high consulting and service quality on site.