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Reliably monitor conveyor belt motors

BCM condition monitoring sensors

Condition monitoring sensors from Balluff enable continuous monitoring of the motors of your conveyor belt systems used in module and package assembly for the transportation of battery modules. The sensors record important physical parameters such as vibration and temperature directly on the motors and sends them to the higher-level system via IO-Link.

By recording and evaluating this data, potential problems can be detected at an early stage. If individually defined limit values are exceeded, an alert is automatically triggered so that timely maintenance can be initiated. In addition, the sensors monitor their own condition to ensure constant performance.

This preventive monitoring avoids unplanned downtime and reduces the need for manual inspections, which lowers operating costs and increases the efficiency of your production processes.

Features

  • Detection and analysis of vibrations in time and frequency ranges
  • Integrated speed input for precise monitoring
  • Contact temperature monitoring to prevent overheating
  • Available in versions up to IP69K for maximum protection against water and dust
  • Operating temperature range from -40 to 80 degrees Celsius for versatile applications

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BCM0001

Vibration analysis and contact temperature monitoring

Function
Vibration analysis in time domain
Contact temperature monitoring
Vibration, frequency range
2…1800 Hz (±10 %)
2…2500 Hz (±3 dB)
Vibration, number of measuring axes
3
Vibration, measuring range
-16…16 g
Contact temperature, measuring range
-25…+70 °C
Rated operating voltage Ue DC
24 V
Interface
IO-Link 1.1
Connection
Cable with connector, M12x1-Male, 3-pin, 1.5 m, PUR
Housing material
1.4404 stainless steel
IP rating
IP67, IP68, IP69K
Ambient temperature
-25...70 °C
More product details

Further application examples in module and pack assembly

Discover other topics

Downloads

  • Industry brochure battery industry