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Precise position adjustment of hydraulic cylinders in the calendering process

Inductive position sensors for precise control and reliable monitoring of the roller position

In calendering machines, which are used in battery production for uniform compaction and thickness control of the anode and cathode material, precise position control of the rollers is essential for consistent product quality. With our BIP inductive position sensors, the position of the hydraulic cylinders that move the rollers can be detected precisely and without contact. These sensors provide continuous feedback to the machine control system so that deviations can be corrected immediately. The high repeat accuracy and freedom from wear ensure a long service life and low maintenance costs. Thanks to their compact design, they can also be easily installed in confined machine spaces.

Features

  • Four different series for flexible application options, even in confined spaces
  • Individually adjustable measuring range for optimum adaptation to the application
  • Wear-free, non-contact detection without mechanical adjustment
  • High repeat accuracy and precise positioning for consistently high process quality
  • Analog and digital interfaces, IO-Link variant for easy integration and data processing
  • Wide range of applications, e.g. detection of roller position, punching depth, gripper or valve position

Recommended products for precise position adjustment of hydraulic cylinders

BIP001L

Inductive position sensor with high EMC immunity

BIP001U

Inductive position sensor with easy handling

BIP0004

Inductive position sensor, signal transmission via IO-Link

BIP001L

Inductive position sensor with high EMC immunity

Dimension
30 x 18 x 40.5 mm
Style Housing
block style
Connection
Cable, 2 m, PUR
Cable shield
yes
Housing material
PA
Measuring range
0...17 mm
Analog output
Analog, current 4…20 mA
Output characteristic
Adjustable
Repeat accuracy per BWN
±50 µm
Non-linearity max.
±250 µm
Operating voltage Ub
15...30 VDC
Ambient temperature
-25...70 °C, Temperature drift is between -10…70 °C
IP rating
IP67
Approval/Conformity
CE
UKCA
cURus
WEEE
More product details
BIP001U

Inductive position sensor with easy handling

Dimension
35 x 35 x 31 mm
Style Housing
block style
Connection
Cable, 2.00 m, PUR
Cable shield
yes
Housing material
PA
Measuring range
0...17 mm
Analog output
Analog, voltage 0...10 V
Output characteristic
Adjustable
Repeat accuracy per BWN
±50 µm
Non-linearity max.
±250 µm
Operating voltage Ub
15...30 VDC
Ambient temperature
-25...70 °C
IP rating
IP67
Approval/Conformity
CE
UKCA
cURus
WEEE
More product details
BIP0004

Inductive position sensor, signal transmission via IO-Link

Dimension
70 x 30 x 16 mm
Style Housing
block style
Connection
Connector, M12x1-Male, 3-pin
Housing material
PA
Measuring range
0...40 mm
Interface
IO-Link 1.0
Repeat accuracy per BWN
±100 µm
Non-linearity max.
±500 µm
Operating voltage Ub
18...30 VDC
Ambient temperature
-25...85 °C
IP rating
IP67
Approval/Conformity
CE
UKCA
cURus
WEEE
More product details

Further application examples in the field of calendering

Discover more topics

Downloads

  • Industry brochure battery industry
Energy consumption labeling
Energy consumption labeling

EPREL - European Product Database for Energy Labeling

Do you have any questions or suggestions? We are at your disposal.

For all questions concerning commercial topics such as quotations, orders, delivery times, our inside sales department will be happy to support you.

Contact us directly by phone: +49 7158 173-555


Balluff GmbH

Schurwaldstraße 9
73765 Neuhausen a.d.F.

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