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  • Order code (BES0068)

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Visualize processes during coating and drying of electrodes

SmartLights for fast fault detection alerts and process control

When coating and drying electrode materials in battery production, precise visualization and fast response times are important to ensure stable production conditions. Coating machines need to keep an eye on various parameters such as the speed of the coating application, the viscosity of the slurry and the temperature in the drying section at all times.

The BNI SmartLight LED signal towers from Balluff offer flexible visualization of these parameters and make deviations visible at a glance. Various display modes and a customizable color spectrum enable an intuitive display, e.g. for the status "Coating in progress", "Drying completed" or in the event of a warning due to lack of material. This allows the operating personnel to react immediately to changes and initiate the necessary measures without interrupting the process. Optional acoustic signals increase safety and enable rapid intervention if necessary.

Features

  • Customizable color spectrum for displaying statuses such as "Operation active", "Deviation detected" or "Maintenance required".
  • Three display modes (segment, level and running light mode) allow flexible adaptation to different process requirements
  • Easy adjustment of the displays during operation for quick reaction to changes
  • Optional sound module to amplify the visual signals and quickly inform the operating personnel

Recommended Smartlights and machine lighting for visualizing production processes

BNI0082

Smart LED signal towers with different numbers of segments

BNI0088

Smart LED signal towers with different numbers of segments

BNI008A

Compact LED signal light with 6 segments and IP67

BAE00ZM

Machine lighting

BAV001W

IO-Link control panel

BNI0082

Smart LED signal towers with different numbers of segments

Principle of operation
Indicator light
Interface
IO-Link 1.1
Operating voltage Ub
18...30.2 VDC
Connection
M12x1-Male, 4-pin
Segments, number max.
5
Predefined colors
Yellow
White
Green
Blue
Red
Orange
Configurable
Function indicator
Chaser
Level indicator
Stack light
Flexi-Mode
Setting
Function indicator
Additional function
Expanded process data
Dimension
60 x 60 x 309 mm
Housing material
PC, Transparent, Cu 15 µm, Ni 15 µm
Die-cast zinc
Mounting part
Screws M18
Ambient temperature
-5...50 °C
IP rating
IP65
Transfer rate
COM2 (38.4 kBaud)
Process data cycle min.
7.2 ms
Process data IN
1 byte Input
Process data OUT
8 bytes
More product details

Further application examples in the field of coating and drying

Discover more topics

Downloads

  • Industry brochure battery industry
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