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Complete solutions for condition monitoring on machines and plants

Condition monitoring systems with their components contribute to the efficient and trouble-free operation of machines and plants in industry. Disruptions in the production process due to unplanned downtimes can be prevented through the use of sensors. At Balluff you will find complete solutions consisting of data acquisition, data processing, visualization and evaluation. The focus is on quick and easy installation, especially in existing plants.

Condition Monitoring Toolkit

  • Complete retrofit solution for machine and process monitoring
  • High flexibility through use of up to any four IO-Link sensors
  • Plug-and-play startup for the system and visualization of the data
  • Issues warning messages when preset limits are violated
  • Autonomous with data storage – not dependent on the cloud or any machine controller
  • Remote monitoring from any location using network integration

Portable Monitoring System

  • System for the acquisition and visualization of condition monitoring data in the cloud.
  • Incl. condition monitoring sensor, mobile gateway and visualization software
  • Communication from gateway to cloud via LTE/ 2G
  • Data storage in cloud: 30 days
  • Email alarm function based on min/max values
  • CSV data export
  • Regular updates over the air to ensure security and latest firmware updates

Smart Reordering System

  • System for digital control of the material flow
  • Easy, cost-effective, and flexible to set up thanks to battery-operated wireless sensors and cloud software
  • Automatic monitoring of inventory by optical sensor
  • Direct replenishment notification in the cloud application and by e-mail if the fill level falls below a critical level
  • Analytic features offer the possibility of inventory reduction
  • Connection to ERP and warehouse management systems