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Monitoring the inclination of material webs in drying and coating processes

Inclination sensors for precise control of tension and material feed

In drying and coating processes for electrode materials in battery production, precise monitoring of the inclination of material webs and machine components is essential to ensure consistent coating quality. The BSI capacitive inclination sensors from Balluff reliably measure the inclination of dancer arms, which control the tension of the electrode foils, as well as of support and conveyor belts, which enable a uniform material feed in coating and drying systems. With a high measuring accuracy of 0.1° and a measuring range of up to 360°, the sensors detect even the smallest inclination deviations. This data is reported directly to the machine control system, which then makes the necessary adjustments to avoid material misalignment or uneven coatings. Thanks to their capacitive, non-contact measuring principle, the sensors are wear-free and are particularly suitable for use in harsh conditions such as dust, moisture and strong vibrations, thanks to their IP67 protection class.

Features

  • Capacitive measuring principle for reliable and contactless inclination detection, suitable for monitoring film tension and the alignment of conveyor belts
  • High accuracy of 0.1° and measuring range of up to 360°, ideal for use on various machine components
  • Robust design with protection class IP67 enables use in dusty, damp or highly vibrating environments
  • Direct inclination measurement without additional constructions, easy to integrate into existing systems

Recommended products for precise tilt angle control

BSI001A

1-axis and 2-axis cubic inclination sensors with one or two measuring axes

BSI0002

1-axis and 2-axis cubic inclination sensors with fluid-based measuring axis

BSI000P

Inclinometer in square and compact design

BAE00M3

Heartbeat® power supply units with IO-Link interface

BSI001A

1-axis and 2-axis cubic inclination sensors with one or two measuring axes

Measuring principle
MEMS
Measuring axes
1
Measuring range
-90...90°
Operating voltage Ub
10...30 VDC
Interface
Analog, current 4…20 mA
Resolution
≤ 0.01 °
Accuracy
±0.2°
Connection
Connector, M12x1
Housing material
Plastic
Ambient temperature
-40...80 °C
IP rating
IP67
Approval/Conformity
CE
UKCA
cULus
WEEE
Additional text
Can be centered over 360° in the vertical position
More product details
BSI0002

1-axis and 2-axis cubic inclination sensors with fluid-based measuring axis

Measuring principle
Fluid
Measuring axes
1
Measuring range
-45...45°
Operating voltage Ub
10...30 VDC
Interface
Analog, current 4…20 mA
Resolution
≤ 0.01 °
Accuracy
±0.1 % FS min. 0.1 °
Connection
Connector, M8x1
Housing material
Aluminium
Ambient temperature
-40...85 °C
IP rating
IP67
Approval/Conformity
CE
WEEE
More product details
BSI000P

Inclinometer in square and compact design

Measuring principle
MEMS
Measuring axes
1
Measuring range
-45...45°
Operating voltage Ub
10...30 VDC
Interface
Analog, current 4…20 mA
Resolution
≤ 0.09 °
Accuracy
±1.0°
Connection
Connector, M12x1
Housing material
Plastic
Ambient temperature
-40...80 °C
IP rating
IP67
IP69
Approval/Conformity
CE
cULus
WEEE
Additional text
Can be centered over 360° in the vertical position
More product details
BAE00M3

Heartbeat® power supply units with IO-Link interface

Dimension
79 x 127 x 139 mm
Version
DIN rail
Mounting part
DIN rail mount
Housing material
Aluminium
Connection (supply voltage IN)
Terminal strip
Connection (supply voltage OUT)
Terminal strip
Input voltage
115/230 V AC automatic selection
Rated output voltage DC
24 V
Rated output current
20 A
Output capacity max.
720 W
Output current max.
30 A for max. 4s
1x/min.
IP rating
IP20
Approval/Conformity
CE
WEEE
cULus
Ambient temperature
-25...60 °C
More product details

Further application examples in the field of coating and drying

Discover more topics

Downloads

  • Industry brochure battery industry
Energy consumption labeling
Energy consumption labeling

EPREL - European Product Database for Energy Labeling

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Contact us directly by phone: +45 7023 4929


Balluff ApS

Niels Jernes Vej 10
9220 Aalborg Øst

Please contact us:
[email protected]

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