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Complete solutions for condition monitoring on machines and plants

Condition monitoring systems with their components contribute to the efficient and trouble-free operation of machines and plants in industry. Disruptions in the production process due to unplanned downtimes can be prevented through the use of sensors. At Balluff you will find complete solutions consisting of data acquisition, data processing, visualization and evaluation. The focus is on quick and easy installation, especially in existing plants.

Smart Reordering System

  • Operate as an automatic kanban system or to supplement existing systems
  • Uses a battery-operated optical radio sensor, easy to install and set up
  • Demand notifications enable optimized provisioning cycles
  • Can connect to ERP and merchandise management systems

Portable Monitoring System

  • System for the acquisition and visualization of condition monitoring data in the cloud
  • Incl. condition monitoring sensor, mobile gateway and visualization software
  • Communication from gateway to cloud via LTE/ 2G
  • Data storage in cloud: 30 days
  • E-mail alarm function based on min/max values
  • CSV data export
  • Regular updates via radio to ensure security and latest firmware updates

Condition Monitoring Toolkit

  • integrated retrofit solution for machine and process monitoring
  • High flexibility due to the connection of up to four arbitrary IO-Link sensors
  • Commissioning of the system with plug-and-play, visualization of the data
  • Output of warning messages when adjustable limit values are exceeded
  • self-sufficient system with data storage - independent of cloud and machine control system
  • Remote monitoring from any location through network integration


  • Overall Product Catalog 2019