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Module and pack assembly: Ensuring precision and traceability

Attain superior control and efficiency in module and pack assembly

Flexible process visualization in battery module and pack assembly

LED SmartLights provide a concise visualization of machine statuses during operation.

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Monitoring conveyor belt motors

Condition monitoring sensors detect potential problems at an early stage and thus prevent unplanned downtimes.

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Cell presence detection in battery assembly

The BOS photoelectric proximity switches ensure precise detection of the battery cells for a stable and efficient assembly process.

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Non-contact energy and data transmission

Inductive couplers ensure reliable, maintenance-free energy and data transmission.

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Positioning pallets and adapter plates

Inductive Factor 1 sensors detect any type of metal used at a constant switching distance.

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Traceability in module, pack and system assembly

RFID systems offer precise traceability and improve process control in all assembly areas.

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Optimize conveyor technology and reduce energy consumption

IO-Link network modules increase efficiency and productivity with decentralized drive control and easy handling.

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Module and pack assembly is crucial in battery production in order to integrate individual cells into larger functional units while ensuring precision and traceability. Once the battery cells have passed stringent quality tests, they go through several production steps. These include cell testing, the assembly of bare modules and final inspections to ensure that each module meets the highest performance and safety standards.

This phase is especially critical for large manufacturers who often synchronize their production lines with vehicle assembly plants to maintain operational efficiency.

Balluff offers a wide range of solutions, including vision systems, IO-Link capabilities, and RFID products to help you achieve precise assembly and robust quality control. From wireless power transmission to conveyor optimization and robust communication solutions, we offer the components that make your production more efficient and reliable.


Optimize your module and pack assembly with key products

Unlock tailored solutions that enhance precision and traceability in your assembly process, boosting both OEE and product quality.


Explore more in battery manufacturing

Discover how Balluff's solutions can improve other key areas of your battery manufacturing process


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Energy consumption labeling
Energy consumption labeling

EPREL - European Product Database for Energy Labeling

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