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Case studies

Brewery Achieves 22% Average Downtime Reduction Across All Shifts

June 28, 2024
With the implementation of the Balluff Guided Changeover Solution, a lighthouse brewery reduced downtime, improved OEE and increased output while also improving employee training.

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Guided Changeover Cuts Bottler’s Format Change Time by 70%

April 23, 2024
Using Balluff’s innovative Guided Changeover Solution (GCS), a leading soft drink bottler markedly decreased downtime, reduced costs, and significantly boosted its Overall Equipment Effectiveness (OEE) across all labor shifts. The solution empowers operators of all experience levels to execute format changes autonomously, without the need for an experienced supervisor. Article by Balluff.

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IO-Link Delivers Increased Data, Simpler Systems, and Lower Cost

March 22, 2023
Ready Systems selected IO-Link for the backbone of their controls architecture with devices from multiple vendors, RFID work-in-process traceability, and smart sensors. Article by Balluff.

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Reduce Changeover Time By 65% with Guided Format Change

September 15, 2020
Efficient changeovers are a continuing challenge when the process is entirely manual. Adding IO-Link sensors to implement a guided format change retrofit greatly reduced changeover time. Article by Balluff.

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Simplifying Press Maintenance & Management through IIoT Innovation

April 17, 2018
Eagle Press & Equipment is using machine-mount I/O and the technology of IO-Link to simplify wiring and decrease unwanted downtime in their facility. Article by Control Design.

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Balluff IO-Link Case Study Features FlexFast Welders

November 26, 2013
With IO-Link, CenterLine was able to support multiple tooling fixtures with the same standard machine. Article by Centerline.

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Flexible Case Packer Becomes Intelligent

July 1, 2013
With the use of IO-Link, Edson is able to connect their seven RFID read/write stations to only two Ethernet/IP nodes saving time and money. Article by Pack World.

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Latest Pneumatic Controls Increase Assembly Capabilities

January 3, 2013
See how Dager Systems, a division of Kimastle Corp., saves an average of $350 in hardware per manifold by using IO-Link. Article by Assembly Magazine.

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