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Inspection and quality assurance

END-OF-LINE PACKAGING

In automated packaging lines, inspection and quality assurance play a key role in labeling, sealing and packaging verification processes. Typical inspection tasks include seal verification, package completeness checks and the detection of defects that cannot be reliably identified using conventional sensors.

Vision‑based inspection enables automated quality checks of visible features such as seals, caps, labels and printed information directly on the packaging line. Radar‑based inspection complements this by detecting hidden defects or missing contents inside closed or opaque packages. By combining these technologies, packaging machines achieve comprehensive quality control, ensuring compliance, traceability and reduced scrap.

Key benefits

  • Reliable visual inspection with vision sensors
    Vision‑based systems enable automated inspection of seals, caps, labels and surface features, supporting consistent quality assurance at production speed.

  • Inspection beyond visible surfaces with radar technology
    Radar imaging detects missing products, incomplete packages and hidden defects inside closed or opaque packaging where optical systems reach their limits.

  • Non‑destructive, in‑line quality control
    Both vision and radar technologies operate contact‑free and at full line speed, enabling 100% inspection without interrupting the packaging process.

  • Reduced waste and fewer customer complaints
    Early detection of defects prevents faulty packages from moving downstream, reducing scrap, rework and the risk of recalls.

  • Scalable quality assurance concept
    The combination of vision sensors for standard inspection tasks and radar imaging for advanced defect detection allows quality control to be scaled according to application risk and packaging requirements.

BRS0002

Radar Sensors

BVS01ZJ

BVS VisionSensor

BVS01ZE

BVS VisionSensor

BVS01ZC

BVS VisionSensor

BVS01ZF

BVS VisionSensor

BRS0002

Radar Sensors

Principle of operation
Radar
Blind zone
300 mm
Range max.
15 m
Housing material
1.4404 stainless steel
PEEK
Style Housing
M30x1.5
IP rating
IP69K
IP54
Connection
Connector, M12x1-Male, 4-pin
Interface
IO-Link-Device
Analog, voltage/analog, current
PNP/NPN/IO-Link
Approval/Conformity
CE
WEEE
More product details
BVS01ZJ

BVS VisionSensor

Application
Check on attendance
Verification
Brightness tool
BLOB
Edge analysis
Finder
Code tool
Error control
Scan-Trigger
Secondary features for condition monitoring
Inclination monitoring and installation aid
Internal humidity detection
Internal temperature monitoring
Vibration monitoring
Image resolution
1.2 MP(1280 x 960 pixels)
Focal length
9.6 mm
Range min.
50 mm
Field of view
30 x 23 mm ... 305 x 230 mm
Light emitter illumination
LED white
LED infrared
Interface
Multi-fieldbus PROFINET
EtherNET/IP;TCP/UDP;IIoT (Gigabit Ethernet)
Dimension
56 x 56 x 59 mm
IP rating
IP67
Approval/Conformity
CE
UKCA
cULus
FCC
WEEE
More product details
BVS01ZE

BVS VisionSensor

Application
Check on attendance
Verification
Brightness tool
BLOB
Edge analysis
Finder
Code tool
Error control
Scan-Trigger
Secondary features for condition monitoring
Inclination monitoring and installation aid
Internal humidity detection
Internal temperature monitoring
Vibration monitoring
Image resolution
1.2 MP(1280 x 960 pixels)
Focal length
9.6 mm
Range min.
50 mm
Field of view
30 x 30 mm ... 305 x 230 mm
Light emitter illumination
LED white
LED infrared
Interface
IO-Link 1.1;TCP/UDP;IIoT (Gigabit Ethernet)
Dimension
56 x 56 x 59 mm
IP rating
IP67
Approval/Conformity
CE
UKCA
cULus
FCC
WEEE
More product details
BVS01ZC

BVS VisionSensor

Application
Check on attendance
Verification
Brightness tool
BLOB
Edge analysis
Finder
Code tool
Error control
Scan-Trigger
Secondary features for condition monitoring
Inclination monitoring and installation aid
Internal humidity detection
Internal temperature monitoring
Vibration monitoring
Image resolution
1.2 MP(1280 x 960 pixels)
Focal length
9.6 mm
Range min.
50 mm
Field of view
30 x 30 mm ... 305 x 230 mm
Light emitter illumination
LED white
LED red
Interface
IO-Link 1.1;TCP/UDP;IIoT (Gigabit Ethernet)
Dimension
56 x 56 x 59 mm
IP rating
IP67
Approval/Conformity
CE
UKCA
cULus
FCC
WEEE
More product details
BVS01ZF

BVS VisionSensor

Application
Check on attendance
Verification
Brightness tool
BLOB
Edge analysis
Finder
Code tool
Error control
Scan-Trigger
Secondary features for condition monitoring
Inclination monitoring and installation aid
Internal humidity detection
Internal temperature monitoring
Vibration monitoring
Image resolution
1.2 MP(1280 x 960 pixels)
Focal length
9.6 mm
Range min.
50 mm
Field of view
30 x 23 mm ... 305 x 230 mm
Light emitter illumination
LED white
LED red
Interface
Multi-fieldbus PROFINET
EtherNET/IP;TCP/UDP;IIoT (Gigabit Ethernet)
Dimension
56 x 56 x 59 mm
IP rating
IP67
Approval/Conformity
CE
UKCA
cULus
FCC
WEEE
More product details

Downloads

  • SIMPLIFY PACKAGING AUTOMATION. BUILD DIGITAL-READY MACHINES
Energy consumption labeling
Energy consumption labeling

EPREL - European Product Database for Energy Labeling

Do you have any questions or suggestions? We are at your disposal.

For all questions concerning commercial topics such as quotations, orders, delivery times, our inside sales department will be happy to support you.

Contact us directly by phone: +49 7158 173-555


Balluff GmbH

Zabergäustraße 8
73765 Neuhausen a.d.F.

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