Motor monitoring

To monitor electric motors, Balluff offers you a holistic retrofit solution for process monitoring. Avoid unplanned failures and machine downtimes with the Condition Monitoring Toolkit by always keeping an eye on the vibration and other measured variables of your electric motors. By using the CMTK, you can save costs as all maintenance can be planned and the process and operation of the motors is ensured.

Electric motor monitoring for predictive maintenance

The Condition Monitoring Toolkit from Balluff enables you to perform predictive maintenance on your electric motors. Around-the-clock operating data is collected which you can evaluate to monitor and predictively operate your motors. Excessive vibrations, imbalance and wear are detected at an early stage. As soon as a limit value is exceeded, you are automatically informed. With the CMTK, the various measured variables are clearly visualized, making it possible to diagnose, for example, overload, winding defects or bearing damage. This allows maintenance measures to be planned in advance, which helps you to significantly extend the service life of your motors and ensure higher machine and system availability.

Retrofitting your electric motors for motor monitoring

The components of our toolkit can be attached to your motor as a retrofit solution to upgrade existing equipment. It can be used independently as a stand-alone solution or connected to a cloud or the machine control system, digitalizing obsolete machines and systems.

You get a fully comprehensive, pre-configured condition monitoring solution that can be fitted to numerous engine types. The system is set up within a few minutes, and the user interface is intuitive and easy to handle.

The toolkit's network integration ensures that process monitoring is possible in any location. This means that it is no longer necessary for a production employee to be working at the machine in order to monitor the machines and systems. This puts you a whole step ahead in terms of process digitization.

With the CMTK, you get a complete package that allows you to keep a constant eye on your motors.