Reliably monitor conveyor belt motors
BCM condition monitoring sensors
Condition monitoring sensors from Balluff enable continuous monitoring of the motors of your conveyor belt systems used in module and package assembly for the transportation of battery modules. The sensors record important physical parameters such as vibration and temperature directly on the motors and sends them to the higher-level system via IO-Link.
By recording and evaluating this data, potential problems can be detected at an early stage. If individually defined limit values are exceeded, an alert is automatically triggered so that timely maintenance can be initiated. In addition, the sensors monitor their own condition to ensure constant performance.
This preventive monitoring avoids unplanned downtime and reduces the need for manual inspections, which lowers operating costs and increases the efficiency of your production processes.
Features
- Detection and analysis of vibrations in time and frequency ranges
- Integrated speed input for precise monitoring
- Contact temperature monitoring to prevent overheating
- Available in versions up to IP69K for maximum protection against water and dust
- Operating temperature range from -40 to 80 degrees Celsius for versatile applications
Recommended intelligent condition monitoring products for use in module and pack assembly
Vibration analysis and contact temperature monitoring
Relative humidity and ambient pressure monitoring
Vibration analysis in the time and frequency range
Sensors and software for condition monitoring
Vibration analysis and contact temperature monitoring
- Function
-
Vibration analysis in time domain
Contact temperature monitoring - Vibration, frequency range
-
2…1800 Hz (±10 %)
2…2500 Hz (±3 dB) - Vibration, number of measuring axes
- 3
- Vibration, measuring range
- -16…16 g
- Contact temperature, measuring range
- -25…+70 °C
- Rated operating voltage Ue DC
- 24 V
- Interface
- IO-Link 1.1
- Connection
- Cable with connector, M12x1-Male, 3-pin, 1.5 m, PUR
- Housing material
- 1.4404 stainless steel
- IP rating
- IP67, IP68, IP69K
- Ambient temperature
- -25...70 °C
Relative humidity and ambient pressure monitoring
- Function
-
Vibration analysis in time domain
Contact temperature monitoring
Relative Humidity
Ambient Pressure - Vibration, frequency range
-
2…1800 Hz (±10 %)
2…2500 Hz (±3 dB) - Vibration, number of measuring axes
- 3
- Vibration, measuring range
- -16…16 g
- Contact temperature, measuring range
- -25…+70 °C
- Relative humidity, measuring range
- 5...95 %RH
- Ambient pressure, measuring range
- 300…1100 hPa
- Rated operating voltage Ue DC
- 24 V
- Interface
- IO-Link 1.1
- Connection
- Cable with connector, M12x1-Male, 3-pin, 1.5 m, PUR
- Housing material
- 1.4404 stainless steel, Membrane: ePTFE with nylon fleece
- IP rating
- IP67
- Ambient temperature
- -25...70 °C
Vibration analysis in the time and frequency range
- Function
-
Vibration analysis in time domain
Vibration analysis in frequency range
Rotational speed input
Contact temperature monitoring - Vibration, frequency range
-
2...4500 Hz (±10 %)
2...6000 Hz (±3 dB) - Vibration, number of measuring axes
- 3
- Vibration, measuring range
- -16…16 g
- Contact temperature, measuring range
- -40…+80 °C
- Rated operating voltage Ue DC
- 24 V
- Interface
- IO-Link 1.1.3
- Connection
- Cable with connector, M12x1-Male, 4-pin, 1.5 m, PUR
- Housing material
- Stainless steel 1.4404 (316L)
- IP rating
- IP67, IP68, IP69K
- Ambient temperature
- -40...80 °C
- Secondary features
-
Identification
Device Discovery
Switching Counter
Logic Blocks
Operating Hours Counter
Boot Cycle Counter
Voltage and Current Monitoring
Pin Assignment - Secondary features for condition monitoring
- Internal temperature monitoring
Sensors and software for condition monitoring
- Working memory
- 2 GB RAM
- Connection slots
-
2x LAN: RJ45-Female, 8-pin
4x IO-Link: M8x1-Female, 4-pin, A-coded
PWR: Phoenix MC1.5/3-STF-3.81
USB: USB 2.0 Standard-A - Dimension
- 101 x 126 x 50 mm
- Data storage
- 8 GB EMMC
- Processor
- 1.8 GHz / 400MHz
Further application examples in module and pack assembly
Discover other topics
Downloads
-
Industry brochure battery industry