Welcome to the User Guide for the Black and SIlver Line Balluff Master Add-On Instruction (AOI) module. This guide is designed to assist users in effectively implementing and utilizing the AOI software module with Master with BNI XGx-5xx-xxx-x067 part descriptions, a component that enhances the capabilities of Logix5000 systems.

In this document, you will find comprehensive instructions that cover its installation, configuration, and maintenance. The guide is structured to provide step-by-step procedures ensuring a smooth integration process, optimal usage, and effective troubleshooting methods to address any potential issues.

Our goal is to empower you with all the necessary information and tools to maximize the functionality and performance of your system using the AOI software module. Whether you are setting up the module for the first time or looking to troubleshoot an existing installation, this guide will serve as a valuable resource.

Thank you for choosing Balluff products. We are committed to providing you with high-quality solutions and support to meet your automation needs.

This is a comprehensive manual provided by Balluff Inc., detailing the installation, usage, and maintenance of the AOI software module designed for the Masters with BNI XGx-5xx-xxx-x067 Part descriptions, compatible with Logix5000. This guide includes detailed instructions on hardware configuration, importing and using the AOI module, and creating ladder logic. It also covers user-defined data types, software validation, and troubleshooting tips to assist users in effectively integrating and utilizing the software module with the specified hardware components. The guide is structured to ensure users can easily navigate through the setup process, validate the software, and troubleshoot any issues encountered during usage and integration with Logix5000.

Add-On Instructions (AOIs) are designed to streamline your programming by allowing you to create custom instructions for frequently used logic sequences. These instructions offer a standardized interface and accompanying documentation, making them ideal for encapsulating common functions or device controls. However, it is important to note that AOIs are not designed for high-level hierarchical programming. Instead, they are best utilized for specific, repeatable tasks within your applications.

For broader application structures, such as those needed at the area or unit levels, traditional programming with routines is more appropriate. Below, we outline the key benefits of integrating Add-On Instructions into your programming environment, emphasizing their optimal use cases to enhance efficiency and maintainability.

Studio 5000 version 36 introduces significant updates to the handling of Electronic Data Sheets (EDS) that affect the application of some EDS files. These updates are designed to streamline the integration and management of device profiles within the software environment.

When you upgrade to version 36, these changes in EDS handling are not only applicable to the new version but are also retroactively applied to versions 34 and 35, provided they are installed on your computer. This ensures consistency across different versions of the software, facilitating a smoother transition and maintaining compatibility across projects that may span multiple versions of Studio 5000.

This backward compatibility feature is particularly beneficial for users who operate in environments where multiple versions of the software are in use, allowing for seamless project management and reduced complexity in handling EDS files across updates. It is important for users to be aware of these changes to understand how their existing and future projects might be impacted by the upgrade to version 36.

This AOI module is provided free of charge and serves as a universal application example. It is designed to assist in programming and configuring PLC applications and to offer potential solutions.

Users should note that there is no entitlement to warranty claims, error corrections, or updates regarding this demo function block. Specifically, Balluff GmbH disclaims any liability for damages that may arise from the use of this demo program, except for: (a) damages resulting from injury to life, body, or health; (b) liability under the German Product Liability Law; and (c) cases of intentional misconduct.

Before implementing this AOI in your systems or machinery, please verify its suitability for your specific application.

By utilizing this Logix5000 sample, which is made available at no cost, you agree to this limitation of warranty and liability.

You can locate the AOI module for the BNI XGx-5xx-xxx-x067 by visiting the device's specific page on our website. Once there, click on the 'Downloads' tab. Scroll down to the 'Software' section, and look for the 'Function Block (FB)' category. Here, you will find a zip file containing the AOI module available for download.

The User-Defined Data Type (UDT) for the Add-On Instruction establishes the interface between the AOI and the user's project. For the BNI_XGx_x067 AOI, the primary UDT, BMC UDT_BNI_XGx_x067_S5KV36_0325US, includes three subordinate UDT components: Input (I), and Output (O). Additionally, a separate UDT named IO_Link_Port_Data is specified to facilitate the integration of data through configured IO-Link ports

Input Data

Select Tools, Choose EDS Hardware Installation Tool.

Select Next.

Register an EDS file(s) and next.

Select Next.

On the Change Graphic Image pane, select next.

Final Task Summary, select next.

Select Finish to close the EDS Import Tool.

Right Click on the Ethernet node under I/O Configuration at the bottom of the Controller Organizer. Select New Module...

Type 'BALLUFF' in the filter feild and select the BNI XGx-5xx-xxx-x067 and click create.

Give the block a name and enter the address of the block. Select OK.

Save and Download to PLC.  At this point the Controller Tags should contain C, I, and O data tags. See section 3.1 for more information on UDTs.

This section addresses the modifications introduced in version 36, which also impact versions 35 and 34 once this version is installed. Due to these changes, the C data is now in a defined state, rendering it incompatible with this AOI. Please refer to the alternative AOI included in the package, which is designed to work with these updates.

Under the Controller Organizer, right click and select New Module...

Type 'Generic' in the filter field to narrow the selection fast.  Select 'Generic Ethernet Module' and Create.

Name the block and match the IP with the preconfigured block address.  Also ensure the Comm Format is 'Data - SINT'

• Details of Each Instance:

  • Input Instance: ID 100, Size 392 bytes
  • Output Instance: ID 101, Size 262 bytes
  • Configuration Instance: ID 102, Size 58 bytes

Make sure Logix5000 is offline from the PLC and right click Add-On Instructions under Assets in the Controller Organizer. Select Import Add-On instruction...

Navigate to the unzipped folder containing the AOI. Select Open.

Select Ok to add the AOI to the project.

Here are the UDTs that are imported with the AOI.

Go to the location of your logic where you want to add the AOI.  In this case we are adding it to the main routine.

Go to the location of your logic where you want to add the AOI.  In this case we are adding it to the main routine.

You will need to create the tags for the BMC_AOI_PROC_BNI_XGx_x067S5KV36_0325US, BNI_XGx_x067_Port_X0(1-8)_Data, and Mapped_BNI_XGx_x067_Data.

The input, output, and config data need to be mapped to *:I.Data, *:O.Data, and *:C.Data.  Please note that these are not new tags that need to be created; they are the tags that were already established when the module was incorporated into the I/O Configuration as described in section 3.1 and 4.1.1.

Once all tags are created, you can save and download the project to verify a connection to the BNI XGx-5xx-xxx-x067.

To specify port function, go to the Controller Tags at the top of the Controller Organizer and locate the ModuleName:C UDT and expand down to the ModuleName:C.Port_x_Mode section.

By enabling the Pin_4_Mode, this will put the designated Port into IO-Link Mode, once the Master is reset.