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Reliable object identification in battery storage

Optical sensors for precise detection and positioning of pallets

In cell production, especially when forming and ageing battery cells in high-temperature cabinets, it is essential to reliably detect the presence of pallets. In addition, the storage and retrieval machines must be positioned precisely before loading and unloading of a cell pallet can begin. Our BOS optical sensors offer reliable object detection that is ideally suited for use in cell production intralogistics.

Features

  • Reliable object detection regardless of surface, color and material, available with different ranges
  • Detection of objects in front of very close backgrounds, even with difficult contrasts such as dark objects in front of a light background
  • Almost constant scanning range even with different degrees of reflection for consistent detection results
  • Only one electrical unit required without a reflector or separate receiver, which simplifies installation and reduces operating costs
  • Available with red light, laser red light, particularly suitable for detecting small parts, alternatively with blue light

Recommended products for precise positioning and motion detection

BOS027R

Cubic through-beam sensors with different types of light

BOS01JK

Inexpensive and small entry-level version of our cubic diffuse sensors

BOS02AR

High-edge through-beam sensors with different types of light up to 20 m range

BOS028T

Vertical through-beam sensors with different types of light for hole mounting

BOS027R

Cubic through-beam sensors with different types of light

Special characteristics
Washdown
Series
21M
Dimension
15.4 x 51.1 x 42.7 mm
Interface
IO-Link: 1.1
Normally open (NO)
Normally closed (NC)
Principle of operation
Photoelectric sensor
Principle of optical operation
Through-beam sensor (receiver)
Light type
Red light
Range
0...20 m
Connection
Connector, M12x1-Male, 4-pin
Housing material
Zinc, Die casting, Powder coated
Die-cast zinc
Material sensing surface
PMMA
Operating voltage Ub
10...30 VDC
Approval/Conformity
CE
UKCA
cULus
WEEE
Ecolab
More product details
BOS01JK

Inexpensive and small entry-level version of our cubic diffuse sensors

Series
5K
Dimension
10.8 x 43.5 x 19.5 mm
Interface
PNP NO/NC
Principle of operation
Photoelectric sensor
Principle of optical operation
Diffuse sensor, Triangulation
Special optical feature
Background suppression
Beam characteristic
Focus, typical at 260 mm
Light spot size
0.2 x 0.3 mm at focal point
Light type
Laser Red light
Range
20...300 mm
Connection
Connector, M8x1-Male, 4-pin
Housing material
PC
PBT
Material sensing surface
PMMA
Operating voltage Ub
10...30 VDC
Approval/Conformity
cULus
CE
WEEE
UKCA
More product details
BOS02AR

High-edge through-beam sensors with different types of light up to 20 m range

Series
R090K
Dimension
10.7 x 43.5 x 19.5 mm
Interface
PNP NO/NC
Principle of operation
Photoelectric sensor
Principle of optical operation
Through-beam sensor
Beam characteristic
Divergent
Light type
LED Red light
Range
0...20 m
Connection
Connector, M8x1, 4-pin
Housing material
PC
PBT
Material sensing surface
PMMA
Operating voltage Ub
10...30 VDC
Approval/Conformity
cULus
CE
UKCA
WEEE
More product details
BOS028T

Vertical through-beam sensors with different types of light for hole mounting

Series
R81K
Principle of operation
Photoelectric sensor
Principle of optical operation
Through-beam sensor (Emitter)
Light type
Infrared
Range
0.3...20 m
Connection
Cable, 2 m, PVC
Housing material
ABS
PMMA
Material sensing surface
PMMA
Operating voltage Ub
10...30 VDC
Approval/Conformity
CE
cULus
UKCA
WEEE
Scope of delivery
Mounting bracket
More product details

Further application examples in cell finalization

Discover more topics

Downloads

  • Industry brochure battery industry
Energy consumption labeling
Energy consumption labeling

EPREL - European Product Database for Energy Labeling

For all questions concerning commercial topics such as quotations, orders, and delivery times, our inside sales department will be happy to support you: [email protected]

For Aftersales, Technical Support, Applications and
Product Inquiries we will be happy to support you: [email protected]

Feel free to contact us directly by telephone:

Inside Sales 859-727-2200 - press 1
Presales Tech Support 859-727-2200 - press 2
Aftersales Tech Support 859-727-2200 - press 3


Balluff Inc.

8125 Holton Dr.
Florence, KY 41042

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