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30.01.2024

Optimizing intralogistics: the way to efficiency and precision

Unlocking the Potential of Intralogistics Operations with Balluff

banner-intralogistic

Intralogistics, at the heart of modern manufacturing and warehousing, is evolving at an alarming rate. Production processes centered on automation and data-driven systems are more complex than ever. From conveyors to Automated Guided Vehicles (AGVs), companies rely on state-of-the-art production lines and a variety of machines to keep business running smoothly.

Balluff is at the forefront of this change, providing you with state-of-the-art solutions to improve your intralogistics processes. Our product portfolio includes RFID systems, sensors and IO-Link technology designed to optimize your operations. Together with our intralogistics experts, these products will enable you to achieve greater efficiency, traceability and accuracy in your intralogistics processes.

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BOS Photoelectrical sensors
Control Shuttle Systems
BIS Industrial RFID systems
Digitalization of Kanban Systems
BES Inductive sensors
Monitoring of frame position
BNI Master module
Effective support for operators

Key Applications

Learn about our solutions for critical intralogistics applications such as material handling, inventory management and asset tracking. With Balluff's expertise, you can streamline production processes, minimize downtime and maximize the throughput of your intralogistics system.

Recommended Product Details

  • Storage and Retrieval

    Application

    Products

    Examples

    Functions, interfaces and features

    Digital Signage

    BIS Industrial RFID System HF 13.56 MHz

    BIS00Y9

    General purpose processor unit, Ethernet TCP/IP, USB for high memory and high speed data carriers

    BIS0130

    Read/write head, mass storage, 80 × 40 × 84.5 mm, round antenna

    BIS0046

    Data carrier, FRAM, 2000 bytes

    Measurement of fork positions of forklift trucks

    BML magnetic encoder system

    BML070J

    Incremental, dimensions 10 × 25 × 35 mm, housing material PBT, resolution 500 μm, reading distance 0.01.... .6.5 mm, non-linearity max. ±400 μm, ambient temperature -20... +80 °C

    BML06CM

    Measuring tape for magnetic encoder systems, dimensions 10 × 1.43 × 2 m, measuring range 1.96 m

    Robot positioning in pharmaceutical vending machines

    BML magnetic encoder system

    BML05EE

    Incremental, dimensions 10 × 25 × 35 mm, housing material PBT, resolution 10 μm, reading distance 0.01...6.5 mm, non-linear. .6.5 mm, non-linearity max. ±400 μm, ambient temperature -20... +80 °C

    BML0699

    Measuring tape for magnetic encoder systems, dimensions 10 × 1.43 × 10 m, measuring range 9.96 m

    Control shuttle system

    BOS photoelectric sensors

    BOS01Y7
    (receiver)

    Penetrating sensor, red LED, high performance reserve, contamination-resistant, measuring range 2.2 m, dimensions 8 × 8 mm, metal housing

    BOS01YK
    (Transmitter)

    Penetrating sensor, LED red light, high performance reserve, anti-pollution, range 2.2 m, dimensions 8 × 8 mm, metal housing

    Monitor sliding position

    BES Inductive sensors

    BES00P7

    M8 × 1, Ø 8 × 45 mm, flush mounting, range 2 mm, 5000 Hz, stainless steel, -40...+85 °C +85 °C

    Digital inventory management

    Intelligent Reordering System

    BSG SRS

    Digital control of material flow through automated inventory management, ultrasonic sensors with LoRaWan functionality, one gateway for simultaneous monitoring of multiple storage locations, up to 1000 sensors connected

    Reliable control of crane systems

    BTL Magnetostrictive Linear Position Sensors

    BTL7-V50T-... *BTL7-V50T

    Magnetostrictive linear position sensor with magnet, excellent measuring performance, Profinet interface, range 5 m to 250 m

    Keeping an eye on inventory

    BIS Industrial RFID Systems UHF 865.... .868 MHz

    BIS01AW

    Read/write head 300 × 49 × 300 mm, suitable for Europe Insert antenna, IP67, different frequency ranges available for the rest of the world

    BIS0193

    Processor unit, Linux controller, Ethernet TCP/IP, OPC UA, 4 antenna ports, IO-Link main port, integrated security element

    BIS0168

    Data carrier, 27 × 97 mm, self-adhesive labels, dipole antenna, 512-bit memory, metal-free installation

    Controls material flow and tracks trailers

    BIS Industrial RFID System UHF 865.... .868 MHz

    BIS01AW

    Read/write head 300 × 49 × 300 mm, patch antenna for Europe, IP67, different frequency ranges for the rest of the world available

    BIS0193

    Processor unit, Linux controller, Ethernet TCP/IP, OPC UA, 4 antenna ports, IO-Link main port, integrated security element

    BIS0168

    Data carrier, 27 × 97 mm, self-adhesive labels, dipole antenna, 512-bit memory, metal-free installation

    Efficient operator support

    BNI SmartLight stacked lights and indicators

    BNI0084

    Indicator light with buzzer, IO-Link 1.1, chaser mode, level mode, segmented mode, flexible mode

  • Conveying and Transportation

    Application

    Products

    Example

    Functions, interfaces and features

    Controlling material flow (gate solutions)

    BIS Industrial RFID Systems UHF 865.... .868 MHz

    For more specifications, see RFID Configurator

    BIS0193

    Remote Processor

    BIS01AW

    Remote Antenna

    bis0167, bis0168, bis0169, bis00nl

    Different versions of labels

    bis016h, bis0174, bis0173

    Different versions of data carriers

    Controlling material flow (tunnel solutions)

    BIS Industrial RFID Systems UHF 865.... .868 MHz

    For more specifications, see RFID Configurator

    BIS0193

    Remote Processor

    BIS01AW

    Remote Antenna

    BIS0193

    Mid-range processor

    BIS00P0

    Medium Range Antenna

    BIS018J

    Short-range processor

    BIS015Z

    Short-range antenna

    bis0164, bis0167, bis0168, bis0169, bis00nl

    Different versions of labels

    bis016h, bis0174, bis0173

    Different versions of data carriers

    Energy-efficient motion

    BNI Network Module with IO-Link

    BNI00FW

    Network module for Profinet, 16 × PNP type 3 digital inputs, 16 × PNP digital outputs, 8 × IO-Links

    Reliable detection and inspection of objects

    BOS photoelectric sensors

    BOS02A3

    Retroreflective sensor, 10.7 × 43.5 × 19.5 mm, PNP NO/NC, red LED, range 0.... .5 m,

    M8 connector, 10... .30 V DC .30 V DC

    (Please order reflector separately: BAM00WL)

    BOS0294

    Retroreflective sensor, 10.8 × 43.5 × 19.5 mm, PNP NO, red LED, range 0...3 m, M8 connector, 10...30 V DC .3 m,

    M12 connector, 10... .30 V DC .30 V DC

    (Please order reflector separately: BAM00UK)

    Unique bag identification

    BIS Industrial RFID System HF 13.56 MHz

    BIS013U

    General Purpose Processor Unit, Profinet I/O (IRT),

    For high memory and high speed data carriers

    BIS015P

    Read/write head, 18 × 65 mm diameter, large memory, round antenna

    BIS0044

    Data carrier, FRAM, 2000 bytes

    Reliable device tracking

    BIS Industrial RFID Systems UHF 860.... .940 MHz

    BIS0193

    Processor unit, Ethernet/IP, operating frequency 902...928 MHz, other country versions available. .928 MHz, other country versions available

    BIS00P0

    Read/write head, 133 × 18.4 × 133 mm, operating frequency 865...868 MHz, available in other countries BIS00P0 .868 MHz

    Monitoring of automated guided vehicles

    BIS Industrial RFID Systems UHF 860...940 MHz .940 MHz

    BIS013U

    Universal processor unit, Profinet I/O, dimensions 172 × 48 × 62,

    Ambient temperature 0... +60 °C

    BIS0174

    Data carrier, dimensions 25 × 12.85 × 110 mm, memory type EEPROM,

    Ambient temperature -40... +85 °C

    BIS015Z

    UHF read/write head (865...868 MHz), dimensions 130 × 130 mm, size 130 × 130 mm .868 MHz), dimensions 130 × 50.5 × 130 mm, ambient temperature -20...+55 °C +55 °C

    Simultaneous use of all RFID technologies

    BIS Industrial RFID System

    BIS V...*

    Universal BIS V processor for HF/LF/UHF, available in various fieldbus variants

    Prevents conveyor motor shutdown

    CMTK

    Condition Monitoring Toolkit

    BAV002N

    Monitoring of plants, machines and processes via IO-Link, Ethernet TCP/IP, USB,

    Up to four sensors per processor

    Reliable detection of objects

    BES Inductive Sensors

    BES05T8

    Inductive sensor, M12 × 1, diameter 12 × 60 mm, non-flush mountable, range 7...11 mm, inductive sensor, M12 × 1, diameter 12 × 60 mm, non-flush mountable, range 7.... .11 mm,

    500 Hz, brass, without nickel coating, -25... +70 °C

    Pallet tracking

    BIS Industrial RFID System HF 13.56 MHz

    BIS013U

    General Purpose Processor Unit, Profinet I/O (IRT),

    For high memory and high speed data carriers

    BIS015P

    Read/write head, 18 × 65 mm diameter, high memory, round antenna shape

    BIS0044

    Data carrier, FRAM, 2000 bytes

    Checking the container load

    BOS photoelectric sensor

    BOS01JP
    (emitter and receiver)

    Beam sensor, 10.8 × 43.5 × 19.5 mm, PNP NO/NC, laser red, range 0...30 m, M8 connector, 10.... .30 m, M8 connector, 10..... .30 V DC

    BOS0290
    (receiver), BOS028Y
    (emitter)

    Beam sensor, 15 × 48.9 × 31 mm, PNP NO/NC, LED infrared, range 0.3... .20 m, M12 connector, 10.... .20 m, M12 connector, 10..... .30 VDC

    Tracking of parts during production and assembly

    BIS Industrial RFID System HF 13.56 MHz

    BIS013U

    General Purpose Processor Unit, Profinet I/O (IRT),

    For high memory and high speed data carriers

    BIS0140

    Read/write head, M16 × 55 mm, brass,

    steel, ISO 15693, IP67, round antenna,

    0.3 meter cable with M12 connector

    BIS00NW

    Data carrier, 22 × 21 mm diameter, PA12, steel insert, ISO 15693, IP68, round antenna, 2000 bytes memory

    Wireless data transmission

    BNI IO-Link Wireless Network Module

    BNI00FF

    IO-Link wireless sensor/actuator hub, IO-Link 1.1, 8 × M12, -5... +50 °C

    BNI00FE

    IO-Link wireless master, IO-Link 1.1, 130 × 50.5 × 130 mm, -5... +50 °C +50 °C

    Navigating automated guided vehicles

    BIS Industrial RFID System HF 13.56 MHz

    BIS013U

    General-purpose processor unit, Profinet I/O (IRT),

    For high memory and high speed data carriers

    BIS00T0

    Read/Write Head, 80 × 40 × 84.5 mm, PBT, IP67, Circular Antenna, M12 Connector

    BIS00Y5

    Data carrier, 51.5 × 6.4 × 51.5 mm, ISO 15693, ABS, round antenna, metal-free mounting, IP67, 112 bytes

    Data collection on the move

    BIS Industrial RFID System HF 13.56 MHz

    BIS013U

    General Purpose Processor Unit, Profinet I/O (IRT),

    For high memory and high speed data carriers

    BIS00M6

    Read/Write Head, 84.5 × 113.4 × 40 mm, PBT, IP67, Circular Antenna, M12 Connector

    BIS00Y9

    Data carrier, 30 × 9.7 mm diameter, ISO 15693, PA, circular antenna, steel non-flush, IP67, 2000 bytes

  • Sorting and Picking

    Application

    Products

    Example

    Functions, interfaces and features

    Paperless Picking

    BNI SmartLight Stacked Lights and Indicators

    BNI00EE

    Six segments (yellow, green, blue, red, orange, configurable), running light mode, horizontal mode, segment mode, color circle mode

    Reads all common codes

    BVS Handheld Code Reader

    BVS0021

    Reads all common 1D, 2D and stacked barcodes, as well as postal codes in any rotational position (up to 40° inclination) and in motion

    Visual inspection of the quality of the commissioning process

    BVS vision sensors

    BVS CA ...*

    For image analysis, object detection, color analysis and measurement,

    object recognition and localization

    Connection of safety devices

    BNI Profisafe I/O Module with IO-Link

    BNI0098

    2 × M12 female, 8-pin, 6 × M12 female, 5-pin, Profisafe over IO-Link 1.1, 68 × 32.4 × 181.5 mm

    Robot collision avoidance

    BUS Ultrasonic Sensor

    BUS005C

    Output 4.... .20 mA, range 1000 mm, protection class IP67, universally applicable to all colors and surface conditions. Fog, dust or dirt are no problem for them.

    Automated picking and depalletizing

    BVS 3D Camera

    BVS004K

    Intelligent 3D camera with integrated image processing, application-specific software modules, LAN (Gigabit Ethernet), GigE Vision 2.0, TCP/UDP, 0.5..... .3 m, optimal depth range, 4 mm focal length

    Collaborative harvesting and commissioning

    BVS 3D Camera

    BVS0047

    Intelligent 3D camera with integrated image processing, application-specific software modules, LAN (Gigabit Ethernet), GigE Vision 2.0, TCP/UDP, 0.2...1 m, optimal depth range, 4 mm focal length. .1 m, optimal depth range, 4 mm focal length

    Controlling the robot when loading containers

    BVS industrial cameras

    BVS CA ...*

    Industrial camera, IP67, GigE vision/

    USB-3.0 interface, resolution up to 31.5 MP, net data transfer rate up to 1245 MB/s

    Mobile identification

    BVS Handheld Reader

    BVS001Y

    Handheld reader for all common 2D, 1D and stacked codes, data transfer via Bluetooth 2.0, LED white light illumination, industrial-grade housing

    Charging of automated guided vehicles

    BIC Inductive Couplers

    BIC0075 (Fixed), BIC0076 (Remote), BIC0075 (Fixed), BIC0076 (Remote)
    BIC0076 (Remote)

    120 × 120 mm, unidirectional, power supply only, operating range 0.... .4 mm

Downloads & Solutions

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